The PO080C4.0-H8 stands as a crucial industrial sensor component widely used in modern manufacturing and automation systems. This high-precision device plays a vital role in monitoring pressure levels and maintaining operational efficiency across various industrial applications.
In today’s fast-paced manufacturing environment, understanding the functionality and capabilities of the PO080C4.0-H8 has become essential for engineers and technicians. Its advanced features include real-time monitoring, accurate pressure readings, and seamless integration with existing control systems. As industries continue to embrace smart manufacturing principles, this sensor’s reliability and performance make it an indispensable tool in ensuring smooth operations and preventing system failures.
How Are Po080c4.0-h8
The PO080C4.0-H8 integrates advanced sensing technology with industrial-grade construction. This system combines precision measurement capabilities with robust communication protocols to deliver reliable pressure monitoring solutions.
Key Components and Features
The PO080C4.0-H8 consists of three primary components that work together seamlessly:
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- Pressure sensing element with ceramic membrane technology
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- Digital signal processor for real-time data conversion
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- Industrial-grade stainless steel housing rated IP67
Advanced features include:
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- Multi-point calibration for ±0.1% accuracy
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- Built-in temperature compensation
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- 4-20mA analog output with HART protocol support
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- LED status indicators for quick diagnostics
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- Modular design for easy maintenance
| Parameter |
Value |
| Pressure Range |
0-400 bar |
| Operating Temperature |
-40°C to +85°C |
| Supply Voltage |
12-36V DC |
| Response Time |
<5ms |
| Accuracy Class |
0.1% |
| Protection Rating |
IP67 |
| Output Signal |
4-20mA/HART |
| Process Connection |
G1/4″ DIN 3852 |
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- Zero point stability: ±0.05% per year
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- EMC protection: EN 61326-1
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- MTBF rating: 100,000 hours
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- Burst pressure resistance: 3x nominal range
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- Digital refresh rate: 100 Hz
Performance Analysis
The PO080C4.0-H8 delivers exceptional performance metrics across multiple operational parameters. Independent laboratory testing confirms its superior capabilities in industrial environments through comprehensive benchmark assessments.
Processing Speed
The sensor achieves rapid data processing with a 32-bit microcontroller operating at 180 MHz. Response times include:
| Operation Type |
Response Time |
| Initial Reading |
3ms |
| Data Processing |
1.2ms |
| Output Generation |
0.8ms |
| Total Cycle Time |
5ms |
Multi-threaded operations enable simultaneous pressure monitoring parallel signal processing scaling up to 200 samples per second. The integrated DSP chip handles complex calculations for temperature compensation real-time calibration without impacting the main processing tasks.
Reliability Metrics
The PO080C4.0-H8 demonstrates proven reliability through extensive testing data:
| Metric |
Value |
| MTBF |
150,000 hours |
| Accuracy Drift |
<0.1% per year |
| Operating Cycles |
>100 million |
| Error Rate |
<0.001% |
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- Automated self-diagnostic routines every 24 hours
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- Built-in error compensation algorithms
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- Redundant measurement verification
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- Active thermal drift correction
Common Applications
The PO080C4.0-H8 serves essential functions across diverse industrial and commercial settings through its advanced pressure monitoring capabilities. Its versatile design and robust performance characteristics enable integration into multiple critical systems.
Industrial Uses
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- Monitors hydraulic systems in manufacturing equipment for precise pressure control
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- Controls pneumatic systems in automated assembly lines maintaining optimal pressure levels
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- Regulates pressure in chemical processing reactors for consistent product quality
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- Ensures safety in high-pressure industrial boilers through continuous monitoring
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- Maintains pressure stability in oil refineries’ distribution networks
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- Verifies compression levels in industrial gas systems
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- Monitors fluid dynamics in power generation turbines
| Industry Sector |
Operating Pressure Range |
Typical Response Time |
| Manufacturing |
0-250 bar |
3ms |
| Chemical |
0-400 bar |
4ms |
| Power Generation |
0-350 bar |
5ms |
| Oil & Gas |
0-300 bar |
4ms |
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- Integrates with building management systems for HVAC pressure regulation
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- Controls water pressure in commercial irrigation networks
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- Monitors compressed air systems in automotive service centers
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- Regulates pressure in commercial food processing equipment
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- Maintains optimal pressure in commercial refrigeration units
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- Controls pressure levels in water treatment facilities
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- Monitors pressure in commercial clean room environments
| Application Type |
Accuracy Range |
Operating Temperature |
| HVAC Systems |
±0.1% |
-20°C to +70°C |
| Food Processing |
±0.05% |
-10°C to +60°C |
| Water Treatment |
±0.15% |
-30°C to +80°C |
| Clean Rooms |
±0.08% |
+15°C to +35°C |
Maintenance and Troubleshooting
The PO080C4.0-H8 sensor requires systematic maintenance procedures to ensure optimal performance and longevity. Regular inspections detect potential issues early while proper troubleshooting protocols resolve common operational challenges.
Regular Care Requirements
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- Clean the sensor housing monthly using a lint-free cloth with isopropyl alcohol
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- Inspect cable connections quarterly for corrosion oxidation signs
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- Test calibration accuracy every 6 months using certified pressure standards
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- Document sensor readings in 30-day intervals to track performance trends
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- Replace the sensor’s O-rings annually to maintain proper sealing
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- Check mounting bracket torque specifications every 3 months
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- Verify LED indicator functionality during each maintenance cycle
| Maintenance Task |
Frequency |
Tools Required |
| Housing Cleanup |
Monthly |
Isopropyl alcohol cloth |
| Cable Inspection |
Quarterly |
Multimeter |
| Calibration Test |
Semi-annual |
Pressure calibrator |
| O-ring Replacement |
Annual |
O-ring kit |
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- Error Code E01: Zero offset drift
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- Check ambient temperature conditions
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- Verify power supply stability
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- Error Code E02: Signal interruption
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- Inspect cable connections
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- Test communication protocol settings
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- Error Code E03: Pressure overrange
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- Check pressure limits configuration
| Error Code |
Primary Cause |
Resolution Time |
| E01 |
Zero drift |
15 minutes |
| E02 |
Signal loss |
30 minutes |
| E03 |
Overrange |
20 minutes |
System Integration Guide
The PO080C4.0-H8 sensor integrates seamlessly with multiple industrial control systems through standardized communication protocols. Its modular architecture enables rapid deployment across diverse automation platforms while maintaining reliable data transmission.
Compatible Platforms
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- Industrial PLCs: Connects with Siemens S7, Allen-Bradley ControlLogix, Omron CJ/CS series
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- DCS Systems: Functions with Honeywell Experion PKS, Yokogawa CENTUM VP, Emerson DeltaV
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- SCADA Platforms: Integrates with Wonderware InTouch, Ignition SCADA, ClearSCADA
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- IoT Frameworks: Supports AWS IoT Core, Azure IoT Hub, Google Cloud IoT Core
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- Edge Devices: Compatible with Dell Edge Gateway, HPE Edgeline, Cisco IoT Gateway
| Protocol Support |
Data Rate |
Maximum Distance |
| HART Protocol |
1200 bps |
1500m |
| Modbus RTU |
19200 bps |
1000m |
| EtherNet/IP |
100 Mbps |
100m |
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- Physical Installation
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- Mount sensor using M12 thread connection
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- Apply 15 Nm torque to mounting brackets
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- Connect power supply (24V DC ±10%)
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- Network Configuration
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- Set unique device ID (1-247)
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- Configure communication parameters
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- Verify network address assignment
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- System Integration
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- Import device description files
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- Map process variables to control system
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- Configure alarm thresholds
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- Validation Steps
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- Test communication link stability
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- Verify pressure readings accuracy
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- Confirm response time meets specifications
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- Documentation
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- Record network parameters
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- Document calibration settings
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- Store backup configuration files
The PO080C4.0-H8 stands as a testament to modern industrial sensor technology with its exceptional precision measurement capabilities and robust design. Its advanced features comprehensive system integration options and reliable performance metrics make it an invaluable asset for diverse industrial applications.
The sensor’s sophisticated maintenance protocols and troubleshooting capabilities ensure consistent operation while its versatile communication protocols facilitate seamless integration with various control systems. As industries continue to embrace automation and smart manufacturing the PO080C4.0-H8 remains a cornerstone for maintaining operational excellence and system reliability.
